The ZJR vacuum homogeneous mixer is widely used in cosmetic, pharmaceutical, food and chemical industries. Such as skin care lotions and creams, pharmaceutical ointme-pnt, mayonnaise, cheese, curry paste, shampoo, hair conditioner, conductive gel, aloe vera gel, disinfecting gel, shoes polish, etc..
The ZJR Vacuum homogeneous Mixer (also named vacuum emulsifying mixer) is composed of emulsifying pot, oil pot, water pot, vacuum unit, heating & cooling system, electric/hydraulic lifting system and electrical control system etc. The emulsifying pot is composed of the cut-off mixing pot, cut-off mixer unit, high shear dissolving homogenizer, circulating system and the stirring system etc.
For high viscosity emulsions, especially the manufacturing process of creams, ointment, emulsions products, usually the most problematic is the dispersed phase particle size and mixing the air mixed with products, grain size is too large a everywhere emulsion instability, lack luster; products into the air will make the products bubble, bacterial contamination, easy oxidation and the appearance is not smooth. For the two questions, we developed ZJR series vacuum homogeneous mixer, by the quality agitator blade mixing, scraping the wall, the center has stirred their complement each other, are combined into a mixing the best way, to achieve the perfect mixed products. The vacuum system used for material feeding and manufacturing, so the production in the mixing process without air bubbles, which can produce shiny, delicate and good ductility of high quality products.
After the materials are heated & mixed in water pot and oil pot, they are sucked into the emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers, the emulsifying boiler can sweep the residues on the wall of the boiler. Then the materials are cut off, compressed and folded by the blades. By the strong cutting off force and the impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off and turned to particles of 200 nm- 2 um promptly. Because the emulsifying boiler is under vacuum state, the bubbles that are produced in the course of mixing will be taken away in time.
The homogenizer and the stirring blades can work together or separately. The material sliming, emulsification, mixing, dispersing, etc. can be finished in a short time. The mixing speed, time and heating is auto control, digital display. The mixer is SS made, the interior surface adopts mirror polish, meet GMP standard. If there is corrosive ingredients in the material, SS316L is better for all contact parts.
Same System but Different Style for Different Capacity