Double planetary mixer and pressing machine

SXJ Double planetary mixer

Double planetary mixer

Introduction

The SXJ Double Planetary Mixer has integrated mixing and dispersing, with the characters of mature technology, stable operation, and convenient maintenance, convenient feeding, mixing and dispersing respectively. The double planetary mixer is good at the manufacturing of high viscosity material, such as sealants, lubircation gels, ink, etc.. It is designed and developed by our own company can meet the new demands of mixing equipment raised by the constantly developing slurry making processes. In the R&D process, we always persisted in the aim of making the drive system more reasonably, the operation more stably, the sealing system more perfectly, the structure of mixing and dispersion more sophistically and the control system more user-friendly, we have developed this mixing equipment whose working process with no dead corner or climbing, and with better air-tightness and temperature measurement accuracy, higher revolving speed, lower noise level, and higher stability.

In the whole process of product development, we make use of CAD technology; thoroughly solving the phenomena of deformation, shift, and interference resulted from the heating of principal axes and bearings during the running process of mixed equipment by use of the finite element analysis technology. The more reasonable and sophisticated transmission structure makes the equipment run more stably and maintain more conveniently.

Reasonable flow field design is the key factor to determine the stirring effect of the mixing equipment. For the requirements from clients of multiple manufacturing techniques, formula, and for match the features of material viscosity and liquidity, our company has designed stirring flow field as spiral propulsion flow field, which follow the direction of revolution. This flow field enables stirring mixing and dispersive mixing to establish a steady three-dimensional turbulent flow of material under the matched revolution and rotation speed, so as to meet the demand on faster, better and more steady mixing.

In the design of mixing flow, we use the analytical method of accurate computer-assisted three-dimensional simulation of flow field. Starting from the principle of agitation and dispersion and through the actual simulation and prototype test, we have found out the most reasonable agitation and dispersion form and their matching mode.

The stirring paddle adopts the double helix form similar to DNA. The two sets of the stirring paddle are placed on the same turntable with a 90-degree angle between them; they do the orbital movement around the axis when rotating. The two paddles establish the kneading point in the running process automatically.

improve its uniformity, but also shorten the dispersion time greatly.

Test material:

test material of double planetary mixer

Technical parameters

parameter 50L 100L 200L 300L 500L 1000L
Design volume (L) 57 108 200 350 505 1045
Working volume (L) 40 80 160 300 400 800
Stirrer power (kw) 5.5 7.5 11 15 22 37
Revolution speed(frequency control)(rpm) 0-65 0-65 0-65 0-40 0-40 0-40
Rotation speed(frequency control)(rpm) 0-170 0-170 0-170 0-98 0-98 0-75
Disperser disc speed(frequency control)(rpm) 0-1400 0-1400 0-1400 0-1400 0-1400 0-960
Ultimate vacuum (Mpa) ≤-0.098 ≤-0.098 ≤-0.098 ≤-0.098 ≤-0.098 ≤-0.098
Area of up and down(mm) 650 700 900 940 1020 1250
Hydraulic station power (kw) 1.5 1.5 3 4 4 4
Vacuum power (kw) 1.5 1.5 2.2 2.2 3 3
Heating power (kw) 4 6 9 12 18 18
Weight (Kg) 300 2000 2500 3000 3500 4500
Dimension Length(mm) 1200 1550 1700 2000 2150
Width(mm) 760 800 850 1100 1250 1580
Height(mm) 2100-2750 2650-3350 2760-3660 3160-4100 3380-4400 3860-5110

YLS Hydraulic pressing machine

YLS series Hydraulic Distributing Machine( silica gel) is according to the development need of packing the trade of the thick stiff (silica gel ), On the basis of drawing American , Italian, the products which our factory developed independently. Adopt the solid frame, hydraulic fluctuating. The high of the discharge barrel is 0-900mm, the machine have the composed of standing base, hydraulic lift apparatus, hydraulic station electric panel, at the discharge mouth connect up the specific duct connect with the distributing machine, platen make the piston rod downward sports, the platen extrude the gel of in the barrel. The airproof set make the silica gel very good isolation air.

The structure of it is simple, easy in operation, good in performance, reliable in working and widely used in each industries.

Hydraulic pressing machine

Technical parameters:

Item YLS-50 YLS-100 YLS-200 YLS-300 YLS-500 YLS-1000 YLS-1300
Power 380V50HZ 380V50HZ 380V50HZ 380V50HZ 380V50HZ 380V50HZ 380V50HZ 380V50HZ
Platen diameter 400MM 500mm 570mm 570mm 750mm 860mm 1100mm 1165mm
Fluctuating way One-column hydraulic Two-column hydraulic One-column hydraulic Two-column hydraulic Two-column hydraulic Two-column hydraulic Two-column hydraulic Two-column hydraulic
Fluctuating height 600MM 700MM 1100mm 1100mm 900mm 1020mm 1350mm 1500mm
Diameter of the piston bar 80MM 70MM 100mm 70mm 80mm 80mm 85mm 125mm
Hydraulic pressure 6.3-16mpa 6.3-16mpa 6.3-16mpa 6.3-16mpa 6.3-16mpa 6.3-16mpa 6.3-16mpa 6.3-16mpa
Max pressing power 15T 29T 25T 29T 50T 65T 80T 100T
Power 1.5KW 2.2KW 2.2KW 2.2KW 3KW 4KW 4.5KW 5.5KW