Vacuum homogeneous mixer

The ZJR Vacuum homogeneous Mixer is composed of emulsifying pot, oil pot, water pot, vacuum unit, heating & cooling system, electric/hydraulic lifting system and electrical control system etc. The emulsifying pot is composed of the cut-off mixing pot, cut-off mixer unit, high shear dissolving homogenizer, circulating system and the stirring system etc.

For high viscosity emulsions, especially the manufacturing process of creams, ointment, emulsions products, usually the most problematic is the dispersed phase particle size and mixing the air mixed with products, grain size is too large a everywhere emulsion instability, lack luster; products into the air will make the products bubble, bacterial contamination, easy oxidation and the appearance is not smooth. For the two questions, we developed ZJR series vacuum homogeneous mixer, by the quality agitator blade mixing, scraping the wall, the center has stirred their complement each other, are combined into a mixing the best way, to achieve the perfect mixed products. The vacuum system used for material feeding and manufacturing, so the production in the mixing process without air bubbles, which can produce shiny, delicate and good ductility of high quality products.

Working Elements:

After the materials are heated & mixed in water pot and oil pot, they are sucked into the emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers, the emulsifying boiler can sweep the residues on the wall of the boiler. Then the materials are cut off, compressed and folded by the blades. By the strong cutting off force and the impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off and turned to particles of 200 nm- 2 um promptly. Because the emulsifying boiler is under vacuum state, the bubbles that are produced in the course of mixing will be taken away in time.

Features:

The homogenizer and the stirring blades can work together or separately. The material sliming, emulsification, mixing, dispersing, etc. can be finished in a short time. The mixing speed, time and heating is auto control, digital display. The mixer is SS made, the interior surface adopts mirror polish, meet GMP standard. If there is corrosive ingredients in the material, SS316L is better for all contact parts.

Emulsifying Effect

emulsifying effect

Same System but Different Style for Different Capacity

Technical Data

ZJR-5ZJR-10ZJR-30ZJR-50ZJR-100ZJR-150ZJR-250ZJR-350ZJR-650ZJR-1000ZJR-1300
Emulsifying PotDesign Volume(L)610305010015025035065010001300
Working Capacity(L)582540801202002805208001000
Scraper Stirring Speed(Rpm)0-860-860-860-860-860-860-650-650-450-450-45
Homogenizer Speed(Rpm)0-28000-28000-28000-28000-28000-28000-28000-28000-28000-28000-2800
Electrical Heating Power(Kw)2234661212182424
Vacuum Pump Power(Kw)0.250.250.370.370.551.51.52.22.233
Lift WayElectricElectricElectricElectricElectricHydraulicHydraulicHydraulicHydraulicHydraulicHydraulic
Water PotDesign Volume(L)3.357.8253860100160250400650800
Working Capacity(L)2.7620304580128200320500650
Scraper Stirring Speed(Rpm)12001200140014001400140014001400960960960
Oil PotDesign Volume(L)3.357.817.5254575160250320500650
Working Capacity(L)2.7614203560105150250400500
Scraper Stirring Speed(Rpm)12001200140014001400140014001400960960960
Total PowerElectrical Heating5.55.5121424274248708891.5
Steam Heating1.51.555991212222831.5
Dimension(Overall)Length(A)1100110014001450175026503002950365037503750
Width(B)620620600600650270023002720342036203700
Closing Hight(C)16501650190019502150250025002750323032302960
Rising Hight(D)19501950240025002850335035003850456047604560

We are pleased to advise you personally.